Plasma Technology - Zero Net - Sustainability - Optimal Cost
CesSurface®
Developing for the Advantaged Green Footwear Industry
Service || Machine || R&D
Net Zero || Bonding Quality || Cost Efficiency || Various Shoes
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I Why CesSurface® for the Shoes Manufacturing Process
The roughing, acid-alkaline washing, and conventional chemical bonding of shoe surface before pasting in shoe manufacturing process has been strongly negative affected to the environment such as large amounts of dust, generating wastewater and air pollution, and on human life, not only in the manufacturing process but also in wearing shoes. The disadvantages of the current treatment system are low treatment efficiency, costliness, and extremely toxic because of using chemical methods. The purpose of CesSurface® is to replace the two-stage process of roughing and pre-treatment in shoe manufacturing. The optimal plasma treatment path of shoe surface, midsole, and outsole for different shoe types was recognized by a 3D visual scanning system and treated by a plasma reactor integrated with automation, a system, CNC, rolling, conveyor, or a Robot. Compared to the conventional process, the shoe forms stronger chemical covalent bonds with the adhesive, enhancing the bonding strength between different materials. Additionally, the average production line speed is upper to 2m/min. Furthermore, this automation process mitigates dust pollution issues associated with traditional roughing.
IMG_2151.MOVIMG_1781.MOV1IKFAQBOM_7IR77U.mp41I6JQOMAO_7EEGC1.mp4
I Critical Footwear Production Line - Zero carbon integrated
I Critical Footwear Production Line - Zero carbon integrated
CesSurface® for footwear manufacturing front-end processes of various materials (RB, EVA, TPU, HPPE, PU, POM, …) and various curved shapes (flat plates, high side walls…) can not only improve bonding quality, save energy, and eliminate dust, wastewater, and air pollution but also replace harmful process like roughing, acid-base washing, and treatment agents.
DJI_20241119_145037_279_slowmotion.mp4I Optimal Shoes Process with CesSurface®
Production Line Revolution
One of the advantages of atmospheric plasma technology is its environmental benefits in the shoe sole bonding process. This technology not only reduces the use of chemical adhesives, thereby lowering the negative impact on the environment, but also enhances the bonding strength of the shoe soles, improving the overall product quality.
Upsole
Upsole
Scribing-Buffering-Oven => DaiSurface®- Cementing
Midsole
Midsole
Cleaning-Primer-Ovan-UV iradiation-Cooling =>DaiSurface®- Cementing
Outsole
Outsole
Cleaning- Buffering => DaiSurface®-Primer-Oven-Cementing
Cleaning-Buffering-Primer => DaiSurface®-Oven-Cementing
I CesSurface® Feature & Advangatges
I CesSurface® Feature & Advangatges
CesSurface® shoes technology compared to other pretreatment processes
One of the advantages of atmospheric plasma technology is its environmental benefits in the shoe sole bonding process. This technology not only reduces the use of chemical adhesives, thereby lowering the negative impact on the environment, but also enhances the bonding strength of the shoe soles, improving the overall product quality.
I CesSurface® Products
I CesSurface® Products
High Efficiency, Environmental Protection and Cost Faced
CesSurface® products work base on MagnetoPlasmaDynamic MPDs technology where high-energy bombarding ion beams is used to overcome the shortcomings of conventional process, serving the shoes manufacturing industry with green manufacturing, higher quality production and lower energy consumption and less human resources. The CesSurface® is the best tool, surpassing conventional plasma in various performance aspects, including concentration, strength, stability, controllability, and homogeneous.
CesSurface-CS.LCA.S01
CesSurface-CS.LCA.S01
AI-CNC-Plasma
AI-CNC-Plasma
An automated complex shoes surface treatment, CesSurface® -CS.LCA, is the combination of plasma reactors, a CNC machine and AI controller for fully shoes pretreatment and finishing process.
An dynamic long homogeneous linear plasma bombarding directly to sole, using for treating wide plat conductive materials to make high bonding and roughing quality.
IMG_1848.MOVCesSurface-CS.JRA.S01
CesSurface-CS.JRA.S01
AI-Robot-Plasma
AI-Robot-Plasma
Fully automated continuous 3D shoes surface treatment system, CesSurface® - CS.JRA, is complex system where plasma jet reactors, a AI, 3D image processing and robot are assisted to an independent workstation.
A dynamic revolve large and long homogeneous plasma bulk jested out directly to a 3D profile high side wall sole of various material to make high surface energy and cleaning and sterilizing..
CesSurface-CS.JCP.S01
CesSurface-CS.JCP.S01
Conveyor/ Rolling-Plasma
Conveyor/ Rolling-Plasma
Beside Sole form, the plat and rolling EVA, RB,, also be treated in shoes manufactirung process. The CesSurface® - CS.JCP, a combination of a plasma and roller or conveyor, is used to treat wide surface, high speed.
An dynamic homogeneous linear plasma bulk up to 1000mm long and 5mm wide inject directly to plat Sole, using for treating wide plat nonconductive materials to make high surface energy and cleaning and sterilizing.
I DaiSurface® Real Shoes Test Report
I DaiSurface® Technology-Critical Shoes Manufacturing Plasma
MagnetoPlasmaDynamic Surface Treatment MPDsTechonology
MagnetoPlasmaDynamic Surface Treatment MPDsTechonology
The high-energy ion beams in plasma reactor are controled and bombarded directly to treatment surface by the added influence of magnetic forces, high frequency and high apply voltage. The ion bombarding exhibit higher concentration, intensity, stability, and controllability compared to plasma to make effectively functional surface; clean, nanoscale of buffing, enhance the hydrophilicity. A surface with strong hydrophilicity can form a robust covalent with primer for creating a strong bonding strength.
Robot/CNC with A.I. Visual Depth Recognition and Auto detect fault
Robot/CNC with A.I. Visual Depth Recognition and Auto detect fault
The optimal path way treating for various shoes shape 3D, plat or rolling are recognized and treated by an independent workstations, a high tech combination of plasma, Robot,, CNC
Flexible plasma reactors. A special design to make a contacted plasma bulk where dynamic ions can bombard directly to treatment surface, plasma reactors can be a jet, a chamber or a linear plasma using direct or indirect plasma in electrical filed.
AI shoes detector. An automated shape recognition system using AI camera where treating profile is posted to a suitable mechanical system
Smart controller and fault detector. A process control to control, detects, records process parameters and indicate warning messages.
6 DoF mechanism. A CNC, robot or conveyor where plasma reactor is used to hold and move plasma reactor to treat indicated surface.
Nanoscale Micro Buffing, Peeling Force Test Report, Get passed off the Peeling Test
Nanoscale Micro Buffing, Peeling Force Test Report, Get passed off the Peeling Test
Nanoscale Micro Buffing. The micro-roughening effect on shoe surface taken by SEM shows the not only doubles the surface area but also has no impact on the appearance of the material itself.
Peeling Force Test Report. The DaiSurface® for material application versatility and bonding quality have been acknowledged and certified by shoe manufacturers and consumers. It is clear that the shoe sole samples treated have significantly higher maximum tensile strength than those not treated with DaiSurface®.
Get passed off the Peeling Test . Bonding quality testing and mass producing shoe soles treated by DaiSurface®, including various materials (RB, EVA, TPU…), various curved shapes (flat plates, high side walls…) has been introduced and certified by shoe manufacturers and consumers since several years.
I DaiSurface® Awards
I Ours Customer Feedback
I DaiSurface® Shoes Surface Treatment Service
Shoes Surface Treatment Service
Shoes Surface Treatment Service
DaiSurface® offer surface treatment services provided on our premises. Full functional plasma systems, standard workshop and skilled and experienced staff for ensure optimum surface quality of your components and parts are at your disposal, cleaning, activating, bonding, production without harmful substances, without solvents as well as providing functional surfaces, Plasma applications have become indispensable in car manufacturing (before gluing or painting), packaging industry (printing, bonding or foiling of non-polar materials such as PP, PE or recycled materials), medical engineering.
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I DaiSurface® Social Network Links
The global footwear industry is all adopting atmospheric plasma.
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